Basic Info.
Model NO.
LZ Straight-Line Metal Drawing Machine
Max.Inlet Wire Dia.
6.5mm
Block Dia.
560mm
Max. Number of Block
14
Certification
REACH, RoHS, ISO
Condition
New
Block Diameter
560mm
Maximum Number of Block
14
Maximum Tensile Strength of Inlet Wire
1350MPa
Maximum Diameter of Inlet Wire
6.5mm
Minimum Diameter of Outlet Wire
1.4mm
Maximum Drawing Speed
20m/S
Motor Power
22-45kw
Transport Package
Container Shipment
Specification
100x3x1.5m
Trademark
Zhixuan
Origin
Jiangsu China
HS Code
846310
Production Capacity
30000t/Year
Product Description
Product Introduction
ZHIXUAN----MIG Wire integrated production line Solutions
1. Equipment introduction
The equipment is a complete set of welding wire production process integration equipment, from raw material to wire forming in the same equipment to complete, high degree of automation, the whole production line only one person operation, high efficiency and energy saving, international leading, is a new generation of innovative products
2. Technological process
3. Display of equipment products
4. Design Parameters A
4. Design Pameters B
5. Constituent part
6. Equipment advantages
A) Innovated MIG Wire drawing & Copper coating line;
B) Highly efficient straight in electrical-chemical copper coating process;
C) With rotating pressure dies, suitable for higher speed drawing;
D) Fully auto the confecting solution, according to the checking data fully auto to mix the liquid to certain concentration the line needed;
E) Fully auto adding & discharging system, according to the results of analysis;
F) Integrated descaler device and high pressure water cleaning device;
G) Integrated pickling device and straight in electrical-chemical copper coating device;
H) Full digit control power of pickling and coating accurately, copper layer more stable;
I) Five times high pressure water cleaning, antirust better;
J) Full digit control of straight in high frequency drying, get high quality products;
K) Lubricant by oil in polishing block, with heating and cooling system for lubricant oil.
7. Innovative technologies
Servo direct drive technology pioneer, leading technology, the world's first, the cumulative production of direct drive wire-drawing machine more than 500 sets, more than 5000 direct drive motor!
7.1 Servo motor drive directly
7.2 Servo motor connect capstan directly
7.3 Twins design
ZHIXUAN----MIG Wire integrated production line Solutions
1. Equipment introduction
The equipment is a complete set of welding wire production process integration equipment, from raw material to wire forming in the same equipment to complete, high degree of automation, the whole production line only one person operation, high efficiency and energy saving, international leading, is a new generation of innovative products
2. Technological process
3. Display of equipment products
4. Design Parameters A
| Item | Parameter | Mark |
| Drawing machine type | FSSJ1000A+ZQW1/560+ ZQ5/560+7/450+SG800 | |
| Drawing block NO. | 13 | 1 SET |
| material | High carbon | |
| Inlet wire dia. | Φ6.5mm--5.5mm | |
| Inlet wire tensile strength | ≤500MPa | |
| Outlet wire diameter | Φ2.0-1.2mm | |
| Max. drawing speed | 30m/s | Heavy load low speed light load high speed |
| Motor power | 22kw | Capstan 1#-13# |
| 37kw | Bobbin take up | |
| Drawing die dimension | Φ 35 mm * 44 mm | |
| Machine working direction | Left or right inlet | Operator face machine, left hand side is pay off stand, right side is take up machine side, this is left inlet machine, otherwise, it is right inlet machine; |
| Machine color | Machine main: gray RAL7024; Cover: gray RAL7035; Rotating parts: Red RAL3000 | |
| Productivity | Productivity each line: 4000 tons per year | Inlet /6.5/5.5mm, output 1.2 mm, working time: 20 hours per day, 300 days per year |
4. Design Pameters B
| Item | Parameter | Mark |
| Drawing machine type | FSSJ1000A+ZQW1/560+ ZQ5/560+9/450+SG800 | |
| Drawing block NO. | 15 | |
| material | High carbon | |
Inlet wire dia. | Φ5.5/6.5mm | |
Inlet wire tensile strength | ≤500MPa | |
Outlet wire diameter | Φ1.2-1.0-0.8mm | |
Max. drawing speed | 30m/s | Heavy load low speed light load high speed |
| Motor power | 22kw | Capstan 1#-15# |
| 37kw | Bobbin take up | |
| Drawing die dimension | Φ 35 mm * 44 mm | |
| Machine working direction | Left or right inlet | Operator face machine, left hand side is pay off stand, right side is take up machine side,this is left inlet machine, otherwise, it is right inlet machine; |
| Machine color | RAL7024; Cover:RAL7035; Roating Parts:RAL 3000 Machine main: gray RAL7024; Cover: gray RAL7035; Rotating parts: Red RAL3000 | |
| Productivity | Productivity each line: For 1.2mm is around 4000tons; 1mm around 2500 tons;0.8mm around 1600 tons per year | Inlet 5.5mm, output 0.8 mm, working time: 20 hours per day, 300 days per year |
5. Constituent part
6. Equipment advantages
A) Innovated MIG Wire drawing & Copper coating line;
B) Highly efficient straight in electrical-chemical copper coating process;
C) With rotating pressure dies, suitable for higher speed drawing;
D) Fully auto the confecting solution, according to the checking data fully auto to mix the liquid to certain concentration the line needed;
E) Fully auto adding & discharging system, according to the results of analysis;
F) Integrated descaler device and high pressure water cleaning device;
G) Integrated pickling device and straight in electrical-chemical copper coating device;
H) Full digit control power of pickling and coating accurately, copper layer more stable;
I) Five times high pressure water cleaning, antirust better;
J) Full digit control of straight in high frequency drying, get high quality products;
K) Lubricant by oil in polishing block, with heating and cooling system for lubricant oil.
7. Innovative technologies
Servo direct drive technology pioneer, leading technology, the world's first, the cumulative production of direct drive wire-drawing machine more than 500 sets, more than 5000 direct drive motor!
7.1 Servo motor drive directly
7.2 Servo motor connect capstan directly
- Without gear box
- Without transmission belt
- Without mechanical break
- Comprehensive energy saving 10%-20%
7.3 Twins design
- Two machines can be installed, operate, and maintain back to back
- Twins take up spooler, motor is at inner side
- Save land 50%
- Saving infrastructure
- Save supporting facilities
- The electrical cabinet and machine is integrated
- The control panel is on top of electrical cabinet
7.5 Checking temperature of bearing of motor
- Checking the temperature of up and down bearing of motor
- Showing the temperature on time
- Making alarm and stop machine for over temperature
7.6 Motor and electrical cabinet is cooled by cooling water
- Set independent soft water tank, motor and electrical cabinet is cooled by closed cooling water circulation
- Anti-dust electrical cabinet, no deposit, no block on pipe of cooling water for motor
7.7 Special treatment on inner side of motor
- Anti-water, prevention of moisture condensation
- Preventing damage of motor due to over temperature
7.8 Capstan
- Adopt bongrace type, avoid drawing powder drop into water plate from gap between frame and capstan
- Capstan is dynamic balanced
7.9 Die Box
- Pressure type die + rotating die+ powder stirrer
- Pressure type die +powder stirrer
- Forced lubricant,take enough powder on wire surface
7.10 Dust collection system (option)
Can take out drawing powder dropped on frame, it is also helpful for cooling wire7.11 Cooling water flow check
Equip cooling water counter meter, check cooling water flow accurately7.12 ID register
Equip ID register device, to run machine, operator should register first. So machine can count quantity of production according to operator7.13 Spare parts is module design:
Standardization of components, splicing of components, easy maintain7.14 Energy conservation and environmental protection
- Comprehensive energy saving of 10%- 20%
- Direct drive environment is quieter
- Seal + own dust removal system
7.15 Internet of Things
8. Water and electrical configuration requirements
| Power supply | 380±10%,50HZ, three-phase five-wire (ground reliable grounding), power configuration and cable specifications as shown in the basic diagram 380±10%,50HZ. |
| Air supply | Pressure ≥ 0.5 MPa |
| Cooling water | Pressure ≥ 0.08mpa, water temperature ≤25ºC |
